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PCBA manufacturing capability

PCBA manufacturing capability
 
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PCBA Manufacturing Capabilities

At SUPERB AUTOMATION, our PCBA manufacturing capabilities represent the culmination of advanced technology, skilled personnel, and rigorous quality control. We've invested heavily in building a production infrastructure that can handle the most demanding requirements while maintaining exceptional quality standards.

 

Production Scale

5,000㎡ dust-free and anti-static workshop with 7 high-speed SMT lines, enabling daily mounting capacity of up to 15.32 million CHIP points.

 

Component Versatility

Supporting component packaging from 0201(01005) to 57mm in size with placement accuracy of ±35 microns, covering over 360 component types.

 

Quality Assurance

Industry-leading yield rates with SMT yield at 98.5% and DIP yield at 99.8%, supported by comprehensive testing procedures.

Capability Comparison: SUPERB vs. Industry Standards

Capability Indicator SUPERB AUTOMATION Industry Average Advantage Description
Establishment & Scale Founded in 2014, Shenzhen
5,000 m² dust-free workshop
150+ skilled employees including 20+ engineers		 Founded 5-8 years on average
2,000-3,000 m² workshop
50-80 employees with limited engineering staff		 Larger production space ensures stable batch production; dedicated engineering team provides technical support throughout the manufacturing process
Production Lines 7 high-speed Samsung SMT lines (including 2 ultra-high-speed lines)
2 DIP lines
2 dedicated testing lines		 2-4 SMT lines
1 basic DIP line
1 shared testing line		 Multiple production lines enable parallel processing of multi-category orders, reducing delivery time by 30%-50% compared to industry standards
Component Package Support 0201(01005), 0402, 0603, 0805, 1206
SOP, QFN, DFN, BGA (min ball gap 0.25mm)
Connectors up to 57mm		 Mainly 0402-1206
Partial SOP/QFN
Limited BGA capability (min ball gap 0.4mm+)		 Comprehensive component support covers ultra-miniature to large-size components, meeting high-precision assembly needs for complex electronic products
PCB Size Range Max 400×600mm (SMT & DIP machines)
Supports flexible PCB handling with specialized fixtures		 Max 300×400mm
Limited capability for flexible PCBs		 Accommodates larger PCB boards and flexible substrates, suitable for industrial control, automotive electronics, and medical devices
Daily Production Capacity Up to 15.32 million CHIP points
5,000+ finished PCBA boards		 3-8 million CHIP points
1,000-3,000 finished PCBA boards		 Higher production capacity ensures faster turnaround for large-volume orders without compromising quality
Yield Rate SMT yield 98.5%
DIP yield 99.8%
Overall first-pass yield 98.2%		 SMT yield 92%-95%
DIP yield 96%-98%
Overall first-pass yield 90-93%		 Significantly higher yield rates reduce rework costs and lead times, providing more predictable production scheduling
Certifications ISO9001:2015
ISO13485 (medical)
IATF16949 (automotive)
National High-Tech Enterprise		 1-2 basic certifications
Mostly ISO9001 only		 Multi-industry certifications enable service for regulated industries including medical devices and automotive electronics
Engineering Support DFM/DFT analysis
Component substitution recommendations
Design optimization suggestions
Rapid prototyping service		 Limited or no engineering support
Basic manufacturability checks only
No design optimization		 Proactive engineering support helps optimize designs for manufacturability, reducing costs and improving reliability while accelerating time-to-market

Ready to Experience Our Capabilities?

Contact our team to discuss how our PCBA manufacturing capabilities can benefit your project.

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Contact Us

Superb Automation Co., Limited

Website:www.superb-tech.com

For 25 years your reliable partner in Electronics & PCBA!

HK number: 85260404363

Email :Info@superb-tech.com

Whatsapp:8613396081443