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PCBA manufacturing capability
PCBA Manufacturing Capabilities
At SUPERB AUTOMATION, our PCBA manufacturing capabilities represent the culmination of advanced technology, skilled personnel, and rigorous quality control. We've invested heavily in building a production infrastructure that can handle the most demanding requirements while maintaining exceptional quality standards.
Production Scale
5,000㎡ dust-free and anti-static workshop with 7 high-speed SMT lines, enabling daily mounting capacity of up to 15.32 million CHIP points.
Component Versatility
Supporting component packaging from 0201(01005) to 57mm in size with placement accuracy of ±35 microns, covering over 360 component types.
Quality Assurance
Industry-leading yield rates with SMT yield at 98.5% and DIP yield at 99.8%, supported by comprehensive testing procedures.
Capability Comparison: SUPERB vs. Industry Standards
| Capability Indicator | SUPERB AUTOMATION | Industry Average | Advantage Description |
|---|---|---|---|
| Establishment & Scale | Founded in 2014, Shenzhen 5,000 m² dust-free workshop 150+ skilled employees including 20+ engineers |
Founded 5-8 years on average 2,000-3,000 m² workshop 50-80 employees with limited engineering staff |
Larger production space ensures stable batch production; dedicated engineering team provides technical support throughout the manufacturing process |
| Production Lines | 7 high-speed Samsung SMT lines (including 2 ultra-high-speed lines) 2 DIP lines 2 dedicated testing lines |
2-4 SMT lines 1 basic DIP line 1 shared testing line |
Multiple production lines enable parallel processing of multi-category orders, reducing delivery time by 30%-50% compared to industry standards |
| Component Package Support | 0201(01005), 0402, 0603, 0805, 1206 SOP, QFN, DFN, BGA (min ball gap 0.25mm) Connectors up to 57mm |
Mainly 0402-1206 Partial SOP/QFN Limited BGA capability (min ball gap 0.4mm+) |
Comprehensive component support covers ultra-miniature to large-size components, meeting high-precision assembly needs for complex electronic products |
| PCB Size Range | Max 400×600mm (SMT & DIP machines) Supports flexible PCB handling with specialized fixtures |
Max 300×400mm Limited capability for flexible PCBs |
Accommodates larger PCB boards and flexible substrates, suitable for industrial control, automotive electronics, and medical devices |
| Daily Production Capacity | Up to 15.32 million CHIP points 5,000+ finished PCBA boards |
3-8 million CHIP points 1,000-3,000 finished PCBA boards |
Higher production capacity ensures faster turnaround for large-volume orders without compromising quality |
| Yield Rate | SMT yield 98.5% DIP yield 99.8% Overall first-pass yield 98.2% |
SMT yield 92%-95% DIP yield 96%-98% Overall first-pass yield 90-93% |
Significantly higher yield rates reduce rework costs and lead times, providing more predictable production scheduling |
| Certifications | ISO9001:2015 ISO13485 (medical) IATF16949 (automotive) National High-Tech Enterprise |
1-2 basic certifications Mostly ISO9001 only |
Multi-industry certifications enable service for regulated industries including medical devices and automotive electronics |
| Engineering Support | DFM/DFT analysis Component substitution recommendations Design optimization suggestions Rapid prototyping service |
Limited or no engineering support Basic manufacturability checks only No design optimization |
Proactive engineering support helps optimize designs for manufacturability, reducing costs and improving reliability while accelerating time-to-market |
Ready to Experience Our Capabilities?
Contact our team to discuss how our PCBA manufacturing capabilities can benefit your project.
PCBA
Contact Us
Superb Automation Co., Limited
Website:www.superb-tech.com
For 25 years your reliable partner in Electronics & PCBA!
HK number: 852 4459 0634
Email :Info@superb-tech.com
Whatsapp:8613396081443